Nzira dzipi dzekuita dzinoshandiswa neChengguan ultrasonic welding?

Kukwesha kweUltrasonic tekinoroji inoshandisa simba rekutenderera rinoita kuti zvinhu zvikwizane kuti zvigadzire kupisa, zvichiita kuti pave nekukweshana. Zvichienderana nemisimboti yakasiyana yekukweshana uye mamiriro ekushandisa, inogona kukamurwa kuita nzira dzinotevera:

1. Bata Ultrasonic Welding

Nheyo: Ultrasonic Musoro weWelding (musoro wezvishandiso) inosangana zvakananga nepamusoro pechishandiso uye inotumira simba rekutenderera rinotenderera zvakanyanya kunzvimbo yekunamira, zvichiita kuti chinhu chacho chinyunguduke munzvimbo yacho uye chisanganiswe.

Zvinhu zvirimo:

• Nguva yekupinza ipfupi (kazhinji 0.1 ~ masekondi akati wandei) uye kushanda zvakanaka kwakanyanya.
• Zvakakodzera zvinhu zvakaita sethermoplastics, foil dzesimbi (senge foil yealuminium, foil yemhangura), nezvimwewo.
• Zvakakosha kugadzira musoro we welding une chimiro chakati (senge chakaiswa serrated kana dotted) kuti uwedzere kushanda kwe welding.

Mamiriro ekushandisa:

• Indasitiri yepurasitiki: zvinhu zvinodiwa zuva nezuva (zvakaita semakapu nemagaba anoraswa), zvikamu zvemotokari (zvakaita semadhibhodhi nemakabati emagetsi).
• Indasitiri yemagetsi: kupinza matabhu ebhatiri re lithium uye kugadzirisa waya.

2. Kuwedera kweUltrasonic Kusingabatanidzi

Nheyo: Simba re ultrasonic rinopfuudzwa kuburikidza nechinhu (senge mhepo kana mvura) kuti zvishandiso zvidedere uye zvikweshe zvisina kubatana kuti zviwedzerwe.

Zvinhu zvirimo:

• Dzivisa kusangana zvakananga pakati pemusoro wewelding nechinhu chebasa. Zvakakodzera zvinhu zvine nzvimbo dzinokurumidza kukuvara kana kuti zvine magadzirirwo akanyanya.
• Kushanda zvakanaka kwesimba remagetsi kwakaderera uye kunoda rutsigiro rwakawanda rwesimba.

Mamiriro ekushandisa:

• Nzvimbo dzekurapa: kusungirira mapakeji asina utachiona (senge mabhegi emushonga, macatheter ekurapa) kudzivirira kusvibiswa.
• Indasitiri yezvigadzirwa zvemagetsi madiki: kusundira zvinhu zvakanyatsonaka (zvakadai semasensa nemidziyo yemagetsi madiki).

3. Kukwevera Simbi yeUltrasonic

Nheyo: Shandisa vibration yepamusoro-soro kuparadza firimu re oxide riri pamusoro pesimbi uye kuita solid-state welding (pasina kunyungudutsa simbi) kuburikidza ne intermolecular bonding.

Zvinhu zvirimo:

• Maitiro ekuwedera ane tembiricha yakaderera uye haawanzo shanduka kana kuoxidation yekupisa.
• Inogona kusanganisa simbi dzakasiyana (dzakadai searuminiyamu nemhangura, aruminiyamu nesimbi).

Mamiriro ekushandisa:

• Indasitiri yemabhatiri: kuchinjisa zvidimbu zvematanda emabhatiri emagetsi nematabhu.
• Midziyo yemagetsi: kusungirira mawinding emota uye ma connector terminals.

4. Kukwesha kwepurasitiki kweUltrasonic

Nheyo: Kudengenyeka kwe ultrasonic kunounza kupisa kwekukweshana pamusoro pepurasitiki, zvichiita kuti zvinhu zvinyunguduke uye zviome.

Zvinhu zvirimo:

• Simba rekupinza simbi rakakwira uye kuvharwa kwayo kwakanaka, izvo zvinogona kuita kuti isapinde mvura kana kuti isapinda mhepo.
• Kuwanda kwekudengenyeka uye kumanikidzwa zvinoda kugadziriswa zvichienderana nerudzi rwepurasitiki (senge ABS, PC, PP).

Mamiriro ekushandisa:

• Indasitiri yemotokari: mabumpers, ma dashboards, zvikamu zve air conditioning.
• Indasitiri yekurongedza: kuvharwa kwepombi, kusungirirwa kwechitupa chepurasitiki.

5. Kushongedza waya yeUltrasonic

Nheyo: Tambo dzakawanda dzewaya kana mawaya esimbi anosunganidzwa pamwe chete kuburikidza ne ultrasonic vibration extrusion kuti agadzire conductive joint.

Zvinhu zvirimo:

• Mushure mekusundira, ine conductivity yakanaka uye simba rakawanda rekusunga.
• Hapana chinodiwa che solder kana flux, chine hushamwari kune nharaunda uye chakavimbika zvikuru.

Mamiriro ekushandisa:

• Mabhandi ekubatanidza waya mumotokari: kubatana kwebhandi rekubatanidza waya pamusuwo nebhandi rekubatanidza waya muinjini.
• Zvigadzirwa zvemagetsi zvevatengi: kusundira tambo dzemahedhifoni netambo dzekuchaja.

6. Kukwesha Nzvimbo yeUltrasonic

Nheyo: Kuburikidza nekubata kwemusoro wewelding munharaunda, welding yepoint imwe chete kana kuti multi-point inoumbwa pabasa, zvakafanana nemhedzisiro ye "spot welding".

Zvinhu zvirimo:

• Kuisa zvinhu nemazvo, zvakakodzera kusanganisa zvivako zvidiki kana zvakaoma.
• Inogona kusundira nzvimbo dzakawanda dzekusundira pachinhu chimwe chete nekukurumidza.

Mamiriro ekushandisa:

• Indasitiri yemachira: kusona tambo dzenzeve dzemasiki dzisina kurukwa uye kugadzirisa zvishongedzo zvembatya.
• Zvinoshandiswa pakurapa: kusundira zvikamu zvesirinji nezvishandiso zvekusefa.

Pfupiso

Kune nzira dzakawanda dzekuwelda ultrasonic welding, uye musiyano mukuru uripo nzira yekufambisa simba, rudzi rwezvinhu, uye chimiro chekunamiraSarudzo yacho inofanira kunge yakavakirwa pachinhu chinoshandiswa pabasa (purasitiki, simbi, kana zvinhu zvakasanganiswa), zvinodiwa pakusimba kwewelding, kushanda zvakanaka kwekugadzira, nezvimwe zvinhu. Semuenzaniso, welding yepurasitiki inonyanya kutarisisa pamhedzisiro yewelding, ukuwo welding yesimbi ichitarisisa pakubatana kwesimbi uye conductivity. Nekuvandudzwa kwetekinoroji, kushandiswa kwewelding ye ultrasonic musimba idzva, microelectronics nedzimwe nzvimbo kuri kuwedzerawo.