Muchina weKushongedza weUltrasonic: Kubva paSimba kusvika paKushandiswa, Kuongorora Kwakakwana
2025-04-30
Mukukura kuri kuita indasitiri yemotokari itsva dzemagetsi, Shenzhen Chengguan Intelligent Ultrasonic Equipment Co., Ltd. (inozivikanwa se "Chengguan Intelligent Ultrasonic") yakanangana nedambudziko reindasitiri uye yakatanga CGSF20K2600W series fully automatic ultrasonic. Sisitimu YekushongedzaSisitimu iyi yakagadzirirwa zvakanyanya mamiriro ekunamira emabhatiri emagetsi emotokari itsva uye mawaya emagetsi ane simba guru, uye inogona kuonekwa sebasa rinochinja-chinja muindasitiri. Iyi nhevedzano ine maalgorithms eAI epamusoro, semunyanzvi ane ruzivo, anogona kutarisa kumanikidzwa kwekunamira, amplitude, uye tembiricha munguva chaiyo uye nemazvo, zvichivandudza zvikuru kunaka kwekunamira. Mwero wekunamira we welding wakakwira kusvika 99.8%, inova kuwedzera kwe30% zvichienzaniswa nemidziyo yechinyakare, zvichideredza zvakanyanya mwero wekukanganisa uye mari yekugadzira. Kutsvaga nekuvandudza tekinoroji ndiyo simba guru reChengguan Intelligence. Netekinoroji ye multiband transducer yakagadzirwa yakazvimirira, inofukidza ma frequency e15kHz-40kHz, kambani yakawedzera zvakanyanya miganhu yekushandisa tekinoroji yekunamira ye ultrasonic. Nekubatsira uku kwetekinoroji, Chengguan Intelligent Ultrasonic yakabudirira kusimbisa kushandira pamwe nemabhizinesi anotungamira mumunda mutsva wesimba senge BYD neCATL, zvichibatanidzwa zvakanyanya muhurongwa hwekugovera indasitiri. Muna 2024, huwandu hwemaodha eChengguan Intelligent hwakakura zvakanyanya, nekuwedzera kwegore negore kwe200%, zvichiratidza kuzivikanwa kwakanyanya kwezvigadzirwa zvayo netekinoroji mumusika.
Muchina wekushongedza we ultrasonic mudziyo unoshandisa simba re ultrasonic kuti ubatanidze zvinhu, uye unoshandiswa zvakanyanya mukushongedza mapurasitiki, simbi nezvimwe zvinhu. Heino sumo yakadzama:
Mubasa rekugadzira zvinhu mumaindasitiri, kubatanidza michina inzira inokosha yekuwana kubatana kwezvinhu. Michina yekubatanidza michina yeUltrasonic, seyepamusoro-soro Midziyo Yekushongedza, inogona kusangana nenguva imwe chete nezvinodiwa zvemapurasitiki nesimbi pakusonwa. Nekushanda kwavo kwepamusoro-soro, hushamwari hwavo nezvakatipoteredza, uye mhedzisiro yemhando yepamusoro yekusonwa, inoita basa rakakosha mumaindasitiri akasiyana-siyana. Pazasi, tichakuzivisai nezvemhando iyi yemudziyo kubva pahukuru hwenheyo, chimiro, zvakanakira, uye mamiriro ekushandiswa.
Nhanganyaya yeSimba
1. Nheyo yeMuchina weKushongedza Plastic weUltrasonic
Muchina wekusonwa wepurasitiki we ultrasonic unoshandisa musimboti wekusonwa kwemagetsi une frequency ye20kHz kana kupfuura kuita mechanical vibration yefrequency imwechete kuburikidza ne transducer. Kusonwa kwemagetsi kunowedzerwa ne amplitude lever uye kunoendeswa ku welding head. Welding head inoshandisa vibration energy kune workpiece yepurasitiki, zvichiita kuti nzvimbo dzepurasitiki dzikwizane uye dzigadzire kupisa. Kana tembiricha yasvika pakunyunguduka kwepurasitiki, purasitiki inonyunguduka nekukurumidza. Kana yamanikidzwa kwenguva refu, mapurasitiki akanyunguduka anosangana. Mushure mekunge vibration yamira, inotonhorera uye inosimba kuti iwane kubatana kwakasimba kwepurasitiki.
2. Nheyo yeMuchina weKushongedza Simbi weUltrasonic
Kukwesha simbi uchishandisa Ultrasonic kunoshandisawo vibration yepamusoro-soro kuti igadzire kukweshana kwakasimba pamusoro pesimbi kana yamanikidzwa. Maitiro aya haangobvisi oxide film pamusoro pesimbi chete, asiwo anokwidza tembiricha yeinterface kuti awane mamiriro ekubatana kweatomu, nokudaro achiwana kubatana kweatomu pasina kunyungudutsa simbi, zvichiita kuti hunhu hwepakutanga hwesimbi husakanganiswa.
Kuvaka Sisitimu
1. Jenareta yeUltrasonic
Ingava muchina wepurasitiki kana wesimbi, jenareta ye ultrasonic ndiyo inonyanya kudzorwa. Inoshandura magetsi emagetsi kuita simba re AC rinoita frequency yakakura uye inogadzirisa mafrequency emagetsi anobuda uye simba. Vashandi vanogona kuisa ma parameter pane control panel zvichienderana nezvinhu zvakasiyana zve welding, saizi dzeworkpiece, uye zvinodiwa zve welding kuti ive nechokwadi chekuti maitiro e welding akasimba uye akarurama.
2. Muchina wekushandura
Transducer chinhu chakakosha pakushandura simba remagetsi kuita simba remakanika, rinonyanya kuumbwa ne piezoelectric ceramics. Pasi pekushanda kwe high-frequency alternating current output kubva ku ultrasonic generator, piezoelectric ceramics dzinoita expansion-frequency uye contraction deformation, nokudaro dzichishandura simba remagetsi kuita simba remakanika zvinobudirira.
3. Bango rehukuru hunoshanduka
Chinopinza simba chinoshandiswa kugadzirisa nekuwedzera simba remagetsi rinobuda ne transducer, kuitira kuti risvike padanho rinodiwa pakupinza simba. Nekugadzira chimiro nehukuru hwetsvimbo yemagetsi zvine mwero, simba remagetsi rinogona kudzorwa nemazvo kuti risangane nezvinodiwa zvemaitiro akasiyana ekubatanidza simba uye kuve nechokwadi chekuti simba remagetsi rinogona kutumirwa zvakanaka kune welding joint.
4. Musoro wekunamira (mold)
Magadzirirwo uye zvinhu zvekubatanidza simbi zvinosiyana zvichienderana nezvinodiwa zvakasiyana zvekubatanidza simbi nepurasitiki. Majoini epurasitiki anowanzo gadzirwa nealuminium alloy material, iyo yakareruka uye ine conductivity yakanaka yekupisa; Majoini esimbi anowanzo shandisa simbi yemidziyo kana alloys dzakaoma kuti agone kugadzikana nekumanikidzwa kwakanyanya uye kupera simba panguva yekubatanidza simbi.
Zvakanakira zvemidziyo
1. Inoshanda zvakanaka uye inochengetedza simba
Muchina wekushongedza we Ultrasonic une kumhanya kwekubatanidza nekukurumidza, nguva pfupi yekushongedza kamwe chete, uye unogona kugadzira otomatiki nguva dzose, zvichivandudza zvikuru kushanda zvakanaka kwekugadzira. Panguva iyi, michina inoshandisa simba shoma uye inogona kuderedza mari yekugadzira zvichienzaniswa nenzira dzechinyakare dzekushongedza.
2. Hunhu hwakanaka hwekunamira
Maitiro ekubatanidza haasanganisi kunyunguduka nekuoma, zvichidzivirira kuitika kwezvikanganiso zvakaita semaburi nemaburi. Jointi yekusanganisa ine simba rakawanda uye inovhara zvakanaka, izvo zvinogona kusangana nezvinodiwa zvemhando yepamusoro yekusanganisa kana zvichishandiswa.
3. Inochengetedza nharaunda uye haina kusvibiswa
Maitiro ekunamira haadi kuwedzerwa zvimwe zvinhu zvakaita seflux ne solder, uye haaburitse magasi ane njodzi kana marara, zvichiita kuti ive isina njodzi kune zvakatipoteredza.
4. Kushanda kwakafara
Inogona kusanganisa zvinhu zvakasiyana-siyana zvepurasitiki zvakaita sepolyethylene nepolypropylene, pamwe nezvinhu zvakasiyana-siyana zvesimbi zvakaita semhangura, aruminiyamu, nesirivha, uye inogonawo kusanganisa zvinhu zvakasiyana-siyana.
Mamiriro ekushandisa
1. Kushandiswa kwePlastiki Welding
Mukugadzira mota, inowanzoshandiswa pakunamira zvikamu zvemukati memotokari zvakaita semapaneru emidziyo nemapaneru emasuo; Muindasitiri yemagetsi neyemagetsi, kuungana kwemakesi emidziyo yakaita semafoni nemakomputa kunoenderanawo nekunamira kwepurasitiki yeultrasonic; Muindasitiri yekunamira, tekinoroji iyi inoshandiswawo pakunamira nekubatanidza midziyo yekunamira yepurasitiki.
2. Kushandiswa kweSimbi Welding
Mumaindasitiri emagetsi nemagetsi matsva, michina yekuwedera yesimbi ye ultrasonic inoshandiswa kubatanidza ma electrodes e lithium battery nema lugs; Muindasitiri yekugadzira mota, inowanzo shandiswa kubatanidza waya dzemotokari nezvikamu zveinjini yekuwedera; Mumunda wendege, inoshandiswa pakuwedera kwezvikamu zveinjini yendege nezvikamu zvefuselage structure.
Muchina wekucheka weUltrasonic mudziyo unoshandisa ultrasonic vibration pakucheka uye une mashandisirwo akasiyana-siyana muminda yakasiyana-siyana. Heino sumo yakadzama pamusoro pawo:
Musimboti wekushanda
Musimboti unoshanda wemuchina wekucheka we ultrasonic ndeyekushandura simba remagetsi kuita simba remagetsi rine mafrequency akawanda. Nekushandisa jenareta re ultrasonic kugadzira masaini emagetsi ane mafrequency akawanda, zvinhu zve piezoelectric ceramic zviri mukati me transducer zvinofambiswa kuti zvigadzire mafrequency akawanda. Kudengenyeka uku kunowedzerwa ne amplitude lever uye kunoendeswa kuchinhu chekucheka, zvichiita kuti chinhu chidengenyeke ne ma amplitude madiki pama frequency akanyanya (kazhinji pakati pe 20kHz ne 100kHz). Kana chinhu chekucheka chikasangana nechinhu chiri kuchekwa, simba rinogadzirwa ne high-frequency vibration rinoshayisa simba masimba e intermolecular ari mukati mechinhu, uye kukweshana pakati pechinhu nechinhu kunogadzira kupisa, zvichideredza simba rechinhu uye zvichiita kuti chinhu chichekwe.
Kuumbwa kwechivako
Jenareta yeUltrasonic: Ndiyo core yekudzora michina, iyo inoshandura simba remagetsi kuita simba reAC rinoita frequency yakakura, inopa chiratidzo chemagetsi chinodiwa kune transducer, uye inogona kugadzirisa nemazvo frequency yekubuda, simba uye mamwe maparameter zvichienderana nehunhu uye zvinodiwa zvekucheka kwezvinhu zvekucheka.
Transducer: inonyanya kugadzirwa ne piezoelectric ceramics nezvimwe zvinhu, basa rayo nderekushandura simba remagetsi rinobuda ne ultrasonic generator kuita simba remakanika, kureva kuti, kugadzira kudedera kwe frequency.
Rodhi yeamplitude inoshanduka: inoshandiswa kuwedzera amplitude yekudedera inogadzirwa netransducer, kuitira kuti chishandiso chekucheka chiwane simba rakakwana rekucheka zvinobudirira. Inowanzogadzirwa muzvimiro zvakasiyana uye saizi zvichienderana nezvinodiwa zvekucheka zvakasiyana kuti iwane mhedzisiro yakanakisa yeamplitude amplitude.
Chishandiso chekucheka: Chinoshanda zvakananga pane chiri kuchekwa uye chinowanzogadzirwa nesimbi chaiyo ye alloy kana zvinhu zvakaoma zve alloy kuti chive nechokwadi chekuti chishandiso chacho chinoramba kupfeka zvakanaka uye chine simba pasi pekuzunguzika kwakanyanya. Chimiro nehukuru hwechishandiso chekucheka zvakagadzirwa zvichienderana nemabasa akasiyana ekucheka, akadai serudzi rwebanga, rudzi rwe serrated, nezvimwewo.
Mudziyo wekutumira zvinhu nemaoko: zvinosanganisira mota, zvinoderedza simba, mabhandi ekutumira zvinhu kana cheni, nezvimwewo, zvinoshandiswa kufambisa maturusi ekucheka kuti zvifambe nemutsetse kana kuti zvakakombama, zvichikwanisa kucheka zvinhu. Mimwe michina yekucheka nemaoko ine masisitimu ekudzora nhamba, ayo anogona kudzora nzira yekufamba kwemudziyo wekucheka nemazvo uye kucheka maumbirwo akaomarara.
Zvimiro zvemidziyo
Kucheka kwakanyatsojeka: Kunogona kucheka nemazvo, nemipendero yekucheka yakatsetseka uye yakapfava, zvikanganiso zvidiki, uye kunogona kusangana nezvinodiwa zvemaitiro ekucheka kwakanyatsojeka.
Zvinhu zvakasiyana-siyana zvinoshanda: zvinogona kucheka zvinhu zvakasiyana-siyana, zvakaita sepurasitiki, rabha, dehwe, jira, furo, huni, nezvimwewo, kunyanya kune zvimwe zvinhu zvakapfava, zvinonamira kana kuti zvinoputsika zvakaoma kubata nazvo nenzira dzechinyakare dzekucheka, kucheka kwe ultrasonic kune zvakanakira zviri pachena.
Kukurumidza kucheka: Nekuda kwekudzikira kwakanaka kwekudzivirira kucheka kwezvinhu ne ultrasonic vibration, kumhanya kwekucheka kunokurumidza, izvo zvinogona kuvandudza kushanda zvakanaka kwekugadzira.
Kusachinja-chinja kwekupisa: Maitiro ekucheka anogadzira kupisa kushoma uye haakonzeri kuchinja kwakanyanya kwekupisa kwechinhu, zvichiita kuti chinyatsokodzera zvinhu zvinonzwa kupisa.
Kudzivirirwa kwezvakatipoteredza uye kuchengetedza simba: Hapana chikonzero chekushandisa mafuta ekushandisa kana zvimwe zvinhu zvekucheka panguva yebasa, zvichideredza kusvibiswa kwezvakatipoteredza, uye michina inoshandisa simba shoma.
Minda Yekushandisa
Indasitiri yekugadzira mapurasitiki: inoshandiswa kucheka mapepa epurasitiki akasiyana-siyana, mapaipi, mafirimu, nezvimwewo, zvakaita sekucheka zvinhu zvekurongedza mapurasitiki, kugadzira mamodheru epurasitiki, nezvimwewo.
Indasitiri yezvipfeko nemachira: Inogona kucheka machira nemazvo, dehwe, nezvimwewo zvekucheka mbatya, kugadzirisa zvigadzirwa zvedehwe, nezvimwewo, izvo zvinogona kuvandudza kushanda zvakanaka uye kunaka kwekucheka uye kuderedza marara ezvinhu.
Indasitiri yezvekudya: yakakodzera kucheka chokoreti, masiwiti, makeke nezvimwe zvekudya. Mipendero yezvigadzirwa zvakachekwa zvakanaka, haina tsvina, uye inogona kuchengetedza chimiro chepakutanga uye kuravira kwechikafu.
Indasitiri yemagetsi: Mukugadzira zvinhu zvemagetsi, inogona kushandiswa kucheka zvinhu zvinodzivirira kupisa, mabhodhi edunhu, nezvimwewo, zvichizadzisa zvinodiwa zvekucheka zvakanyatsonaka.
Indasitiri yezvekurapa: inoshandiswa kucheka zvigadzirwa zverabha yekurapa, zvigadzirwa zvepurasitiki, madhirezi, nezvimwewo. Kunyatsorongeka kwayo uye kusakuvadzwa nekupisa kunobatsira kuona kunaka uye kuchengetedzeka kwezvigadzirwa zvekurapa.
Ultrasonic homogenizer chishandiso chinoshandisa simba re ultrasonic kuti chigadzire homogenization yezvinhu, chinoshandiswa zvakanyanya muzvikamu zvakasiyana-siyana zvakaita se biology, pharmaceuticals, food, uye chemical engineering. Heino sumo yakadzama yazvo:
Musimboti wekushanda
Ultrasonic homogenizer inoshandisa high-frequency ultrasound kugadzira cavitation effect nezvimwe zvinoitwa mumvura kuti iite homogenizer yesampuli. Nzira yayo inoshanda ndeyekuisa sampuro paplate inotenderera ye processor, kugadzira masaini emagetsi ane frequency yepamusoro kuburikidza nejenareta ye ultrasonic, kufambisa zvinhu zve piezoelectric ceramic mukati me transducer kuti igadzire high-frequency mechanical vibrations, izvo zvinowedzerwa ne amplitude rod uye zvinotumirwa ku sampuro kuburikidza ne tool head. Pasi pechiito che ultrasound, nzvimbo dzisina simba mumvura dzichaburitsa voids kana mabubbles madiki, ayo achaputsika mukati meimwe acoustic cycle nekuda kwe pulsation ye ultrasound. Maitiro aya anogadzira simba rakasimba re mechanical, kugadzira rapid jets kana acoustic shock pedyo ne solid interface uye kugadzira ma shock waves makuru mumvura, zvichiita homogenizing, kuparadzira, kana kunyungudutsa masero, matishu, kana zvidimbu mu sampuro.
Kuumbwa kwechivako
Jenareta yeUltrasonic, transducer, tsvimbo yeamplitude, chakuvhuvhu, nezvimwewo
Zvimiro zvemidziyo
Kubatana kwakanaka: Kunogona kuita kuti sampuro ifanane munguva pfupi, zvichivandudza kushanda zvakanaka kwebasa.
Kushandiswa kwakakura: inogona kushandiswa pakurapa mhando dzakasiyana dzemasampuli, kusanganisira masero, matishu, mafuta ekuzora, nezvimwewo, uye inoshanda muminda yakawanda yakaita sebiology, chemistry, mishonga, chikafu, nharaunda, nezvimwewo.
Zviri nyore kushandisa: Ingoisa sampuro mumudziyo wakakodzera, isa ma parameter, uye tanga maitiro e homogenization.
Kudzora kwakarurama: Simba reUltrasonic, nguva yekushanda, tembiricha nezvimwe zvinongedzo zvinogona kugadziriswa nemazvo zvichienderana nezvinodiwa zvekuyedza kuti zvienderane nezvinodiwa zvemasampuli akasiyana uye kuyedza.
Kugadzirisa kusina kubatwa: kunodzivirira kusvibiswa uye kukuvara kwemuenzaniso kunokonzerwa nekushanda kwekubata senge kusanganisa nekugadzira kana kukuya nenzira dzechinyakare dze homogenization.
nzvimbo yekunyorera
Mumunda webiology
Munda wemishonga
Chikamu chezvekudya
Munda weindasitiri yemakemikari